Healthcare Formulations Limited takes great pride in maintaining the highest standards of quality and efficiency in its manufacturing & packaging operations. Total manufacturing area is Class-D area and packing area is CNC area and both area environment is maintained by HVAC system. In manufacturing area air comes through HEPA filter and it is integral part of HVAC system. Each area is covered by dedicated dust collector. By controlling this dust, fresh air is diffused in manufacturing area through HVAC system.

Healthcare Formulations General solid unit has tablet & powder in sachets manufacturing facility.

This unit is equipped with different type of hi-tech machineries, both in manufacturing & packaging area. All machineries sourced from different renowned companies like Korea, Taiwan, China and India, those are a known for their precision and reliability in pharmaceutical manufacturing.

For manufacturing of tablets & powder in sachets, Healthcare Formulations General solid unit has Dispensing booth, Wet granulation suite, Dry granulation system, Tablet compression machine, sachet filling machine and blister machine.

Before entering the manufacturing area, all personnel follow the three stage changing procedures and all materials pass through a material airlock system designed to maintain optimal conditions. This system ensures that the environment within the manufacturing area remains consistently controlled. The airlock and adjacent manufacturing area is equipped with a digital hygrometer to monitor temperature and humidity levels, ensuring they meet required specifications. A pressure gauge measures the pressure differential within the airlock to prevent contamination or deviations from safe operating conditions. Both the hygrometer and pressure gauge are calibrated regularly for accuracy.

The airlock is designed with cascade-type seals and is maintained at negative pressure relative to the adjacent corridor and positive pressure relative to the manufacturing room, preventing external contaminants from manufacturing area.

 In addition, a magnehelic pressure gauge continuously monitors the pressure differential between the manufacturing room and the adjacent corridor. Same pressure differential is maintained in between the blister packaging room & adjacent secondary packaging area. This monitoring system is essential for maintaining a controlled environment and preventing contamination during the transition between rooms. The magnehelic gauge is also regularly calibrated for precision.

For sachet filling, Healthcare Formulations General solid unit is used a high tech Sachet Filling Machine manufactured by Auger Enterprise Co. Ltd., Taiwan. Besides this machine is integrated with online Auto weight checker machine, maintaining each and every sachet desirable weight perfectly. This advanced machine produces 40 sachets per minute, ensuring high throughput while maintaining the utmost attention to quality and precision.

For tablet manufacturing, Healthcare Formulations General solid unit is used a high tech Granulation suite manufactured by Dr. Pharma, China. This machine is designed with auto transfer system of all materials from different stage. For tableting, HFL General Solid unit is used double rotary compression machine, which is integrated with online de-duster & metal detector machine, manufactured by Fluidpack, India. This advanced machine produces 1500 tablets per minute, ensuring high throughput while maintaining the utmost attention to quality and precision.

For blistering of tablets, Healthcare Formulations General solid unit is used a high tech blister packaging machine manufactured by Buchon, Korea. . It is designed for various blister packaging modes, including aluminum-aluminum (aloe aloe), aluminum-PVC (aloe PVC), and aluminum-PVC packaging, allowing Healthcare Formulations Limited to package a wide range of pharmaceutical products, catering to diverse client needs while ensuring optimal product protection.

To uphold the highest safety and quality standards, HFL operates all machines under a strict authorized personnel protocol. Only qualified and trained individuals are permitted to operate the machine, ensuring all procedures are meticulously followed and the equipment is used safely.

Healthcare Formulations Limited’s General Solid unit manufacturing & packaging process exemplifies a commitment to quality, precision, and safety. With state-of-the-art equipment, stringent environmental controls, and a dedicated team of professionals. Healthcare Formulations Limited prioritizes efficiency and strict compliance with regulatory standards, guaranteeing products meet the highest levels of safety and efficacy.